The Yamaha PW80 and BW80 are great motorcycles for kids. Unfortunately service often gets neglected on youth bikes until there is a problem. If you are having trouble starting your Yamaha PW80 and BW80 motorcycle, having problems with a carb that now needs cleaning or adjustment we can help. Maybe your clutch is not working right or you need to troubleshoot an ignition system problem – either way the CYCLEPEDIA PW80 and BW80 manual has you covered. Find the repair information you need for your Yamaha PW80 and BW80 now – works with all computers and mobile devices equipped with a web browser.
This Cyclepedia manual covers 1983 – 2006 Yamaha PW80 Y-Zinger and 1986 – 1990 BW80 Big Wheel motorcycles.
This manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha dealer trained motorcycle technician.
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Quick Reference- Specifications, VIN and Engine Number Location, Torque Specifications
In 1985, Yamaha released its “ATC”, the Big Wheel or BW200. The tuning-fork brand was happy with the number of units sold so they would go on to produce the BW.
Periodic Maintenance- Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Engine Idle Speed, Drive Chain Adjustment, Brake Inspection, Transmission Oil, Spark Plug, Air Filter Servicing, Tires, Compression Test
Fuel System- Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Fuel Tank, Carburetor Specifications, Fuel Strainer
External Components- Side Covers, Seat, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System
Yamaha Bw80 Manual
Engine- Engine Specifications, Cylinder Head, Cylinder and Piston, Clutch, Gearshift, Kick Starter, Engine Removal, Engine Installation, Crankcase Splitting, Crankcase Assembly, Crankshaft, Crankcase Bearings, Transmission
Final Drive- Drive chain, Engine Sprocket, Rear Wheel Sprocket
Front Brake- Front Drum Brake, Brake Cable
Rear Brake- Rear Drum Brake, Rear Brake Pedal
Wheels- Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement
Steering– Steering
Front Suspension- Fork Removal and Installation, Front Fork, Specifications, Suspension Settings
Rear Suspension- Shock Absorbers, Specifications, Swing arm
Electrical System- Electrical Specifications, Ignition System, Wiring Diagrams
Yamaha PW80 and BW80 Online Parts Diagrams
Troubleshooting
Professional Tech Support for Yamaha PW 80 and BW 80 motorcycles*
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Description
Do you need to service your Yamaha PW80 or BW80 (Big Wheel) motorcycle? The Cyclepedia Yamaha PW80 and BW80 printed service manual includes black and white photos, step by step instructions to help you care of your motorcycle. The Yamaha PW80 and BW80 are great motorcycles for kids. Unfortunately service often gets neglected on youth bikes until there is a problem. If you are having trouble starting your Yamaha PW80 and BW80 motorcycle, having problems with a carb that now needs cleaning or adjustment we can help. Maybe your clutch is not working right or you need to troubleshoot an ignition system problem – either way the CYCLEPEDIA PW80 and BW80 printed service manual has you covered.
Order this printed manual and get FREE 1 year access to the color online version! Details emailed to you after your purchase.
This Cyclepedia manual covers 1983 – 2006 Yamaha PW80 Y-Zinger and 1986 – 1990 BW80 Big Wheel motorcycles.
This manual features detailed, black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha dealer trained motorcycle technician.
Periodic Maintenance- Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Engine Idle Speed, Drive Chain Adjustment, Brake Inspection, Transmission Oil, Spark Plug, Air Filter Servicing, Tires, Compression Test
Quick Reference- Specifications, VIN and Engine Number Location, Torque Specifications
Fuel System- Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Fuel Tank, Carburetor Specifications, Fuel Strainer
External Components- Side Covers, Seat, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System
Engine- Engine Specifications, Cylinder Head, Cylinder and Piston, Clutch, Gearshift, Kick Starter, Engine Removal, Engine Installation, Crankcase Splitting, Crankcase Assembly, Crankshaft, Crankcase Bearings, Transmission
Final Drive- Drive chain, Engine Sprocket, Rear Wheel Sprocket
Yamaha Bw 80 Specifications
Front Brake- Front Drum Brake, Brake Cable
Rear Brake- Rear Drum Brake, Rear Brake Pedal
Wheels- Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement
Steering– Steering
Front Suspension- Fork Removal and Installation, Front Fork, Specifications, Suspension Settings
Rear Suspension- Shock Absorbers, Specifications, Swing arm
Yamaha Bw80 Service Manual
Yamaha Bw 80 Parts
Electrical System- Electrical Specifications, Ignition System, Wiring Diagrams